Plastron – Plastic to fuel solutions

02 The Problem

The Global Challenge

Current recycling methods only touch the surface. Over 400 million tonnes of plastic are produced annually. Australia is typical with 85% of discarded plastic ending up in landfill or in the oceans.

Most "recyclable" labels are misleading. Mixed or contaminated plastics are rejected by traditional facilities, creating an environmental debt that persists for centuries. Plastic recycled into new product remains in the environment in a degraded state adding even more rapidly to the volume of nano-particles.

Plastron can process plastic from number 2 to 6 in the plastic resin identification codes. This equates to 65% of all plastics produced per year.

Waste Lifecycle Gap

Landfill / Discarded55%

Still in use30%

Incinerated8%

Recycled (Global)6%

01 Our Solution

Decentralised processing for plastics 2 to 6.
65%of all plastics

Plastron’s modular pyrolysis plants eliminate the need for costly waste transport, converting types 2-6 plastics into high-quality synthetic diesel and fuel at collection point.

Plastron’S Advanced Pyrolysis

"Commercialising thermal decomposition to solve the global plastic crisis where it starts."

High yield

80%

Fuel Recovery Rate

Tiny

Footprint

Scalable

Size & Volume

Zero VOC Emissions

Low Emission

Advanced Pyrolysis

Pre-Treatment

Plastic types 2-6 are shredded and cleaned, removing contaminants to ensure high-purity output.

Thermal Decomposition

In an oxygen-free chamber, polymers are broken down into gas without combustion or added chemicals.

Fractional Distillation

Condensation stages separate the gas into synthetic diesel, fuel oil, and sync-gas.

Ecological Impact

Greenhouse gas emissions for various methods of plastic waste disposal

Incineration: 2.4-4.6 tonne of CO₂ per tonne

PET Recycling: 2.2-3.2 tonne of CO₂ per tonne

Landfill: 1.5 tonne of CO₂ per tonne

Standard Pyrolysis: 600-845kg of CO₂ per tonne

The Plastron Difference

Estimated close to 0kg CO₂

Optimised & Fully Scrubbed

Technical Data

Technical Specifications

Full Engineering Diagram & System Manual

System Flow & Yields

06 Our Unique Innovations And Advantages

Green Energy

Plastron reactors produce 4,000 litres of fuel per day.

Plastron - unoptimized, unscrubbed prototype produced 340-845kgof CO2 per tonne of plastic - optimised and fully scrubbed is estimated to produce close to 0kg of CO2 per tonne of plastic waste. Conventional diesel production generates roughly 2,000–2,400 kg CO₂ upstream — that's 6.5–8 times more emissions, to make the fuel.

Financially Viable

Lower capital cost with fast ROI.

Low capital cost and running costs allow for profitable operation and short payback period. Financial modelling indicates that a single Plastron Station may have a payback period of 4-5 years.

Proprietary Technology

The unique Plastron process is provisionally patented in major protectable markets.

Global Application

Our many advantages mean that Plastron Stations are equally suited from major cities to developing nations and communities.

ADVANTAGES

✓ Adjustable to location
✓ Affordable
✓ Low running costs
✓ Mobile
✓ New revenue stream
✓ Profitable
✓ Ready-to-use diesel output
✓ Self-powered
✓ Simple and safe to operate

Plastron's Advantages

01 Investment Opportunity

Turn the Plastic Crisis into Your Greatest Investment Opportunity

Right now, the world faces an unprecedented plastic waste emergency—billions of tons choking oceans, landfills, and communities. Our cutting-edge waste plastic-to-energy technology changes that forever.

By transforming waste plastic into clean, high-value fuel through advanced pyrolysis, we deliver a triple-bottom-line impact:

If you would like to be financially rewarded for helping to solve one of the most pressing problems on our planet click the link below and get in touch.

Planet-saving impact

Slashing emissions, diverting waste from landfills, and accelerating the circular economy.

Societal wins

Creating jobs, improving local health & energy access, and turning waste into community resources.

Outstanding returns

Tapping a booming market (projected 20–30%+ annual growth to multi-billion scale by 2030s) with low-cost feedstock, strong margins, and rapid ROI in proven prototypes.

Hardware Profile

One ton mini demonstration unit

"This isn't just sustainable, it's one of the most exciting, high-impact investment opportunities of our time."

05 The Story of Plastron

From necessity to global innovation

2011 • THE CATALYST

Our journey started in 2011 when entrepreneur Todd Tulk and family lost their home in the Christchurch earthquakes. Todd and his family ended up homeless with food, water and a generator for power.

"When the New Zealand Government declared no fuel for the public—only emergency staff—Todd decided to make his own."

This sparked the journey of waste plastic to fuel. Through years of rigorous prototyping, Plastron developed a breakthrough method to process plastic waste into 'near-diesel' oil.

2019 • VALIDATION

Joined by Macpac founder Bruce McIntyre, Plastron raised significant capital to undergo a comprehensive techno-economic feasibility study.

Read Our Full Story

Engineering Feasibility Confirmed

Kemplant Pty Ltd were engaged to carry out a feasibility confirming the Plastron Unique design, market fit and technical capability to combat the scale of the existing plastic waste problem.

We are now glad to report that Kemplant are working very closely with the Plastron team commercialising the Plastron Waste to Energy Plant.

Laboratory Verified Output

Techno-Economic Viability

Current Status: Commercializing for Global Scale

Global Crisis Report

The Frontlines of Pollution

"The fish that usually stay in the coral... they are not there anymore. There is only plastic."

For communities in the Pacific and Indian Oceans, plastic pollution isn't a statistic, it's an existential threat. They produce almost no waste, yet ocean currents turn their nesting beaches and fishing grounds into global dumping sites.

Plastron is moving beyond the "Blame Game". By investing in our modular technology, you aren't just supporting a business, you are deploying a scalable solution that intercepts plastic at the source, turning a global scourge into local economic empowerment.

Restore Marine Ecosystems

Scalable Impact Investment

The Human Cost

How plastic is destroying small island nations

Floating Debris

Microplastics

05 Our Team

Executive Leadership

Directing the commercialisation of sustainable thermal technologies.

Bruce McIntyre

Director

Todd Tulk

CEO, Founder & Director

Dr Neil Thompson

Director

Alana Newbrook

Director

Mark Phibbs

Director

05 Who it's built for

Scalable Impact Across Sectors

Deployment Ready & Modular

Councils

Turning plastic waste into a strong profit centre for the borough.

Large Corporations

Turning a waste expense into a profit stream and brand story.

Communities

Local fuel and energy for remote and island regions.

Recyclers

Maximising value of recyclable plastics and monetising unrecyclable plastics.

Ocean Clean-Up

Self-fuelling collection of plastic waste from ocean pollution.

Protecting Marine Ecosystems

06 Turn Waste Into Wealth

So what? Why act now?

Plastic waste is one of the fastest-growing environmental threats, and because of that it's also a massive untapped investment opportunity. Plastron has two investment options on offer.

Firstly, we are offering a limited opportunity to invest directly in Plastron’s unfolding development.

Secondly, we will release commercially proven WtE Stations to councils or other organisations who wish to turn plastic waste into profitable market-grade fuel.

Investing in Plastron will deliver a measurable impact—reduced emissions, healthier societies, and job creation—while capturing outsized financial returns in a high-growth sector.

Consult with a member of our team to discuss your next steps for investment or to pre-order Plastron technology and become part of the positive change we are bringing to the world.

info@plastronsolutions.com

Connect with us

Convert end-of-life plastic into industrial fuel